We’re in the front seat of a helicopter, thumping along 1500 feet above the foam-flecked waves of the Gulf of Mexico, when pilot Chuck Aaron does something you’re never supposed to do. He pulls back on the controls and just keeps pulling. When the helo’s nose rears up, I feel my body sinking into the seat as my heart crawls up my esophagus. We keep going until all I see is blue sky, then the line that separates it from the greener blue of the gulf. A little voice in my head is saying huuuunh? and the weight of an implausible yet true realization sweeps over me: The rotors are now below us, the landing skids above. We are flying upside down.
There’s a reason why you should never, ever fly upside down in a helicopter: The rotors will bend toward the skids and cut off the tail and you’ll plummet to your death. Helicopter rotors are designed to handle a lot of flexion, because each blade has to bend up and down as it moves into and against the slipstream. In normal flight, the blades bend away from the cockpit. But if you fly upside down, they flex in the other direction, giving a whole new meaning to the word chopper.
Aaron, a 63-year-old with a mane of golden hair and a bushy mustache fit for a circus ringmaster, knows all about this. He was a helicopter pilot and mechanic living in Camarillo, Calif., when he got a call from Red Bull in 2004. They’d heard that he’d assembled a U.S. Army attack helicopter from parts scrounged on the open market. They asked him: Could he build a helicopter capable of looping the loop? “No,” he told them. It was impossible. End of story.
But Aaron kept mulling it over, and he thought that if you took the right kind of helicopter and modified it in just the right way, you might wind up with an aircraft that could fly upside down. Red Bull gave him the money, and he bought a pair of German BO-105 helicopters with rugged one-piece titanium rotor heads and four short, stiff composite blades. After a year of modifications—he refuses to reveal the engineering details—he took his helo up. Continue reading Going Upside-Down in a Helicopter